Material | Advantage | Disadvantage | |
Carbon Steel | Low cost, easy to fabricate, abundant, most common material. Resists most alkaline environments well. | Very poor resistance to acids and stronger alkaline streams. More brittle than other materials, especially at low temperatures. | |
Stainless Steel | Relatively low cost, still easy to fabricate. Resist a wider variety of environments than carbon steel. Available is many different types. | No resistance to chlorides, and resistance decreases significantly at higher temperatures. | |
254 SMO (Avesta) | Moderate cost, still easy to fabricate. Resistance is better over a wider range of concentrations and temperatures compared to stainless steel. | Little resistance to chlorides, and resistance at higher temperatures could be improved. | |
Titanium | Very good resistance to chlorides (widely used in seawater applications). Strength allows it to be fabricated at smaller thicknesses. | While the material is moderately expensive, fabrication is difficult. Much of cost will be in welding labor. | |
Pd stabilized Titanium | Superior resistance to chlorides, even at higher temperatures. Is often used on sea water application where Titanium's resistance may not be acceptable. | Very expensive material and fabrication is again difficult and expensive. | |
Nickel | Very good resistance to high temperature caustic streams. | Moderate to high expense. Difficult to weld. | |
Hastelloy Alloy | Very wide range to choose from. Some have been specifically developed for acid services where other materials have failed. | Fairly expensive alloys. Their use must be justified. Most are easy to weld. | |
Graphite | One of the few materials capable of withstanding weak HCl streams. | Brittle, very expensive, and very difficult to fabricate. Some stream components have been know to diffusion through some types of graphites. | |
Tantalum | Superior resistance to very harsh services where no other material is acceptable. | Extremely expensive, must be absolutely necessary. |
Thursday, February 2, 2012
Materials of Construction
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