Thursday, February 2, 2012

Cooling Towers

A.  With industrial cooling towers, cooling to 90% of the ambient air saturation level is possible.









B.  Relative tower size is dependent on the water temperature approach to the wet bulb temperature:

Twater-Twb Relative Size






5 2,4






15 1.0






25 0,55














C.  Water circulation rates are generally 2-4 GPM/sq. ft (81-162 L/min m2) and air velocities are usually 5-7 ft/s (1.5-2.0 m/s)









D.   Countercurrent induced draft towers are the most common.  These towers are capable of cooling to within 2 °F (1.1 °C) of the wet bulb temperature.  A 5-10 °F (2.8-5.5 °C) approach is more common.









E.   Evaporation losses are about 1% by mass of the circulation rate for every 10 °F (5.5 °C) of cooling.  Drift losses are around 0.25% of the circulation rate.  A blowdown of about 3% of the circulation rate is needed to prevent salt and chemical treatment buildup.

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